Sterile Single-Use Vaccine Vials – 2ml to 20ml, Gamma Sterilized, Ready-to-Fill

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Sterile Single-Use Vaccine Vials – 2ml to 20ml, Gamma Sterilized, Ready-to-Fill

USP Type I Borosilicate Glass | SAL 10⁻⁶ | Nest-Tray Packed | For mRNA, Viral Vectors & Biologics

Pharglass sterile single-use vaccine vials are precision-engineered for modern fill-finish operations requiring maximum sterility assurance, regulatory compliance, and operational efficiency. Available in 2ml, 5ml, 10ml, and 20ml capacities, these vials are made from Type I neutral borosilicate glass و gamma sterilized to a sterility assurance level (SAL) of 10⁻⁶, making them ideal for mRNA vaccines, viral vector therapies, monoclonal antibodies, and other sensitive biologics.

Designed as ready-to-fill (RTF) primary packaging, each vial arrives pre-assembled with a bromobutyl rubber stopper and aluminum crimp seal (or flip-off cap), eliminating the need for in-house washing, depyrogenation, and sterilization. This reduces contamination risk, lowers capital costs, and accelerates time-to-market—critical for pandemic response, clinical trials, and commercial-scale biomanufacturing.

Trusted by contract development and manufacturing organizations (CDMOs) across North America, Europe, and Asia, Pharglass RTF vials meet global pharmacopeial standards and integrate seamlessly into automated aseptic filling lines.

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Why Choose Our Gamma-Sterilized Ready-to-Fill Vials?

• ✅ True Ready-to-Fill (RTF) – No cleaning or sterilization needed; load directly into isolators or RABS
• ✅ Gamma Sterilized to SAL 10⁻⁶ – Validated per ISO 11137, with full dose mapping reports
• ✅ USP <660> / EP 3.2.1 Compliant – Type I borosilicate glass ensures low leachables and high chemical resistance
• ✅ Low Endotoxin (<0.25 EU/ml) – Suitable for parenteral and injectable products
• ✅ Nest-Tray Packaging – Vials held in rigid plastic trays inside double sterile pouches, preventing contact and breakage
• ✅ Batch Traceability & Full Documentation – CoA, CoC, sterilization validation, and DMF support available

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Technical Specifications

Parameter	Specification
Product Name	Sterile Single-Use Vaccine Vials (Ready-to-Fill)
Brand	Pharglass
Capacities	2ml, 3ml, 5ml, 10ml, 15ml, 20ml (standard); custom sizes on request
Glass Type	Type I Neutral Borosilicate Glass
Compliance	USP <660>, EP 3.2.1, ISO 8362-1, YBB00292005-2-2015
Sterilization Method	Gamma irradiation (25 kGy typical)
Sterility Assurance Level (SAL)	10⁻⁶
Endotoxin Level	<0.25 EU/ml (LAL test)
Closure System	Bromobutyl rubber stopper + aluminum seal (or colored flip-off cap)
Packaging Format	Vials in nest trays → sealed in double sterile pouches → packed in export cartons
Storage Stability	Stable from -70°C to +40°C; suitable for cold-chain distribution
MOQ	5,000 units
Applications	mRNA/LNP vaccines, adenovirus vectors, recombinant proteins, insulin, biosimilars, clinical trial materials

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Optimized for Modern Biopharma Workflows

In today’s fast-paced vaccine and biologic landscape, ready-to-fill vials are no longer optional—they’re essential. Pharglass RTF vials help you:

• Reduce facility footprint by eliminating washing/depyrogenation tunnels
• Minimize human intervention in aseptic zones
• Ensure consistent container closure integrity (CCI)
• Support rapid scale-up during public health emergencies

Our vials are compatible with leading filling platforms from Bosch, Bausch+Ströbel, Optima, and more.

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Accelerate your fill-finish process. Eliminate contamination risk. Ensure compliance.
Pharglass sterile single-use vaccine vials are the smart choice for innovators who demand purity, performance, and partnership.

📩 Contact us today for samples, regulatory documentation, or a customized quote for your next vaccine or biologic launch!