Aluminium-Plastic Flip-Off Caps Manufacturer – 13 mm & 20 mm

Flip-off caps and seals for pharmaceutical vials, with custom colours, hot-stamping and cleanroom packing.

Aluminium-plastic flip-off caps and seals in 13 mm and 20 mm for pharmaceutical vials, with custom colours and hot-stamping.

PharGlass is an aluminium-plastic flip-off cap manufacturer supplying seals for pharmaceutical vials, cartridges and diagnostic containers. Caps combine an aluminium shell with a plastic flip-off button, giving a tamper-evident seal that is easy to remove in the clinic. We produce 13 mm and 20 mm caps in standard colours and support custom colour matching, logo hot-stamping and cleanroom packing for aseptic filling.

Construction and function

A flip-off cap consists of an aluminium cap, a plastic button and a sealing element. When crimped over the stopper, the cap holds the stopper in place, protects the stopper surface from contamination and provides a visual tamper-evident seal. The plastic button snaps off before the needle is inserted, leaving a clean access point.

Cap sizes and options

SizeMaterialButton styleTypical use
13 mmAluminium / plasticStandard flip-off2 ml to 5 ml vials
20 mmAluminium / plasticStandard flip-off5 ml to 50 ml vials
13 mmAluminium / plasticCustom colourBrand-differentiated injectables
20 mmAluminium / plasticHot-stamped logoVaccines, biologics, multi-dose vials

Standard colours include blue, red, green, yellow, orange, white, grey and purple. Custom colours require a colour sample and a minimum order quantity. Hot-stamping can carry a logo, product code or dosage strength.

Matching vials and stoppers

Caps must match both the vial neck and the stopper. We supply sterile glass vials and pharmaceutical rubber stoppers in the same 13 mm and 20 mm formats, so crimping dimensions and seal integrity can be validated as a complete system.

Quality and packing

Dimensional controlCap height, inner diameter and crimp dimensions checked against drawing.
Coating adhesionColour and coating tested for adhesion and corrosion resistance.
Cleanroom packingSupplied in double bags or ready-to-use nests and tubs.
Custom brandingColour matching and hot-stamping available for OEM projects.

FAQ

Frequently asked questions

What sizes of flip-off caps do you supply?

We supply 13 mm and 20 mm aluminium-plastic flip-off caps, matching standard vial neck finishes from 2 ml to 50 ml.

Can you produce custom cap colours?

Yes. Standard colours are available from stock, and custom colours can be matched to a sample or Pantone reference, subject to a minimum order quantity.

Do you offer hot-stamped logos?

Yes. Logos, product codes and dosage strengths can be hot-stamped on the cap button. Artwork and a proof are approved before production.

Are the caps supplied ready for aseptic filling?

Caps can be supplied in double bags or in ready-to-use nests and tubs, with sterilization options available for aseptic lines.

How do I confirm the cap fits my vial and stopper?

Send the vial drawing, stopper specification and crimping equipment details. We will confirm dimensions and provide samples for a trial crimp before bulk production.

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